Copper and Copper Alloy ProductsMaterials Business Area

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Business Overview

Copper BilletCopper Billet

Based on copper cathode produced by copper smelting, the Copper & Copper Alloy Products business processes oxygen-free copper and high-performance copper alloys to provide a wide variety of copper products for automobiles, semiconductors, and electronic equipment. By consistently handling everything from basic material production to advanced processing, we realize advanced processing technologies and thorough quality control. We contribute to the development of next-generation industries by providing a stable supply of products that meet evolving market needs, such as lightweighting and energy savings.

In Japan, we have three manufacturing bases under our direct control: Osaka Plant, Wakamatsu Plant, and Onahama Smelting & Casting Division, and we are the No. 1 producer of wrought copper products in Japan. Overseas, we have built a global supply network centered on the Luvata Group, which has a manufacturing and sales network of 12 sites in 7 countries.

These sites work together to create a system that can respond to the needs in each region of the world in a detailed manner. The Company and its Group companies offer a wide range of processed copper products, from primary semi-fabricated copper products such as billets, cakes and wire rod, to general-purpose products such as wrought copper products (strips, sheets, bars, and wires), lead frames, forgings, busbars, welding electrodes, and products requiring advanced technology such as superconducting wires.

By leveraging our broad lineup and comprehensive technological capabilities, we provide solutions to meet the diverse and sophisticated needs of our customers.

Business Objectives and Strategies

Contour StripContour Strip

The Copper & Copper Alloy Products business manufactures everything from billets and cakes to strips, sheets, and bars, using copper cathode as a raw material, and by leveraging our strength as the top market-share holder in Japan, we aim to become the global first supplier that customers consult first around the world. We are accelerating the development of high-value-added copper alloys, such as the MSP™ series, to meet the needs of high-performance materials in response to the shift to CASE and the advancement of electronic equipment. In addition, we will strengthen our global expansion through the recycling of customer scrap, the integration of production sites, and collaboration with the Luvata Group, while simultaneously improving profitability and contributing to a recycling-oriented society.

In order to meet the growing demand for copper and copper alloy products in connection with the spread of 5G (fifth-generation mobile communication system) as well as CASE and MaaS in the automotive industry, we are strengthening product development and establishing a system to increase production.In the automotive industry in particular, with the rapid spread of next-generation automobiles in various countries, there are increasing demands for high-performance, miniaturized, and low-cost automotive electronic equipment, as well as the ability to support high-voltage and high-current applications.In addition to oxygen-free copper (OFC), which is essential for the manufacture of next-generation automobiles to meet these needs, the Copper & Copper Alloy Products business of the Company has developed and is now mass-producing Cu-Mg copper alloys, MSP™5 and MSP™8. MSP™5 has excellent characteristics for small terminal applications, while MSP™8 has excellent characteristics for high-voltage and high-current applications. We also offer a wide range of automotive products such as MSP™1 that have been highly praised by customers. The Luvata Group, a Group company, also manufactures products such as superconducting wires that make up MRI magnets and hollow conductors used in special coils.

Topics

Oxygen-free Copper as a Core Competence

Oxygen-free copper is a high-purity copper product that contains virtually no oxygen or oxides and is a material with excellent electrical and thermal conductivity, weldability, and processability. Due to its excellent electrical and thermal conductivity, oxygen-free copper is used as a high-conductivity component and cooling materials. In the future, applications for this material are expected to expand further in line with the growing demand for high-voltage, high-current, and thermal management associated with the advancement of automotive electronics and EVs. The Copper & Copper Alloy Products business of the Company, including the Luvata Group acquired in 2017, possesses world-leading oxygen-free copper manufacturing technology and production scale, and has the capacity to mass-produce high-class oxygen-free copper with oxygen concentration reduced to the limit by using high-grade copper cathode produced at the Naoshima Smelter & Refinery and the Onahama Smelter & Refinery, as well as casting technology cultivated over many years. Utilizing this technology, we are able to cast various high-performance copper alloys by adding oxygen-active elements such as magnesium (Mg) and zirconium (Zr), which are easily oxidized and difficult to alloy. In addition, we are maximizing alloy performance by making full use of superior rolling, extrusion, and deformation-processing technologies. Going forward, the Group will continue to contribute to customers around the world through marketing activities that integrate development, manufacturing, and sales to meet growing demand for oxygen-free copper.

Expansion of the MSP Series

The MSP series of solid-solution-strengthened copper alloys containing magnesium is used in automotive terminals, busbars, and relays.

MSP™1 has been popular for many years. MSP™5 offers higher strength, excellent bend formability, and lower density, making it suitable for miniaturized terminals. MSP™8 features high electrical conductivity and excellent stress relaxation resistance, and is suitable for high-voltage, high-current busbars and high-voltage terminals.

In 2025, MSP™5-ESH was newly developed. This alloy is used by customers as a world-class copper-magnesium alloy capable of replacing beryllium copper and titanium copper.

High-Performance Oxygen-free Copper MOFC (Mitsubishi Oxygen Free Copper) Series

MOFC‑HR (Heat Resistance) is an oxygen‑free copper with a world‑class level of strength and heat resistance, making it ideal for components used in electrical equipment for EVs, data centers, AI, next‑generation energy, and other applications that require high current capacity and high heat dissipation under harsh environmental conditions. It can also be used as a replacement for copper alloys with low electrical conductivity.In 2025, the multi-gauge strip type, "MOFCHR Multigauge Strip," was newly developed. It is a copper alloy that makes it possible to manufacture the heat sink and contact parts of lead frames, terminals, and connectors from the same material and to mold them simultaneously.

Reducing Environmental Impact

We contribute to reducing environmental impact by developing the lead-free copper alloy ECOBRASS™, which complies with lead regulations (RoHS, ELV) in North America and Europe, and we have established a supply system aimed at promoting its global adoption. We have concluded licensing agreements with Wieland in Europe and Chase Brass in the United States.While maintaining the excellent machinability and high strength of ECOBRASS™, we also developed GloBrass™, a lead‑free brass that reduces metal costs by revising the copper‑to‑zinc composition ratio, in 2020. We have concluded an agreement to grant exclusive licensing rights in Europe and North America to Luvata Oy, a wholly owned subsidiary of the Company, and are strategically engaged in product development and marketing in the European and North American markets.

History

Osaka Smelter (1960s)Osaka Smelter (1960s)

Sakai PlantSakai Plant

1891 Inaugurated the Osaka Smelter & Refinery attached to the Ikuno branch of the Imperial Household Ministry
1896 Transferred management to Mitsubishi Goshi Kaisha
1905 Commenced commercial production of ingots by mold casting of copper cathode
1925 Established DAI-ICHI SEIHYO CO., LTD. with capital of 300,000 yen [Former Mitsubishi Shindoh Co., Ltd.]
1930 Renamed as DAI-ICHI SANGYO CO., LTD. [Former Mitsubishi Shindoh Co., Ltd.]
1935 Commenced manufacturing of copper alloy products (mainly copper and brass rod and sheet) with capital of 200 thousand yen [Former Sambo Copper Alloy Co., Ltd.]
1937 Established the Wakamatsu Factory (currently Wakamatsu Plant). Started the nonferrous metal rolling business [Former Mitsubishi Shindoh Co., Ltd.]
1942 Renamed as NISSO WORKS CO., LTD. [Former Mitsubishi Shindoh Co., Ltd.]
1950 Commenced production of billets
1952 Commenced production of wirerods by hot rolling of copper rod
1954 Expanded into metallization industry [Former Mitsubishi Shindoh Co., Ltd.]. Built status as general copper alloy manufacturer covering all copper alloy products such as sheet and plate, strip, pipe, rod and bar, and wire [Former Sambo Copper Alloy Co., Ltd.]
1957 Renamed as TAMAGAWA METAL & MACHINERY CO., LTD. [Former Mitsubishi Shindoh Co., Ltd.]
1970 Installed industry-first 3,000-ton extruder [Former Sambo Copper Alloy Co., Ltd.]
1971 Commenced production of wirerods by SCR, which was developed by Southwire Company in the U.S.
1972 Commenced production of lead frame materials for semiconductors [Former Mitsubishi Shindoh Co., Ltd.]
1974 Built Technological Research Institute inside Head Office [Former Sambo Copper Alloy Co., Ltd.]
1976 Commenced production of wirerods by DIP Forming Process, which was developed by General Electric Corporation in the U.S.
1986 Renamed as MITSUBISHI SHINDOH CO., LTD. [Former Mitsubishi Shindoh Co., Ltd.]. Started operation of reversible hot rolling mill [Former Sambo Copper Alloy Co., Ltd.]
1989 Moved and started new operation as Sakai Plant. Started operation of 12-stage cold rolling mill [Former Sambo Copper Alloy Co., Ltd.]
1990 Merged Mitsubishi Metal and Mitsubishi Mining & Cement to form Mitsubishi Materials Corporation on December 1. Begun production of billets and cakes made by oxygen free copper melted by electric furnace. Installed and started operations of new indirect extruder [Former Sambo Copper Alloy Co., Ltd.]
1993 Opened Onahama Plant. Installed and started operations of new horizontal continuous melting and casting machine [Former Sambo Copper Alloy Co., Ltd.]
1995 Commenced production of copper anodes and copper alloys. Established RYOSHINDOH MANUFACTURING (MALAYSIA) SDN. BHD. [Former Mitsubishi Shindoh Co., Ltd.]
1999 Commenced production of high-purity copper
2000 Commenced production of ROX® which is oxygen-free copper wirerod by employing copper melting shaft furnace. Obtained certification of ISO14001 at Sakai Plant
2001 Made GOTOH MFG CO., LTD. and GOTOH PHILIPPINES CORPORATION our subsidiaries [Former Mitsubishi Shindoh Co., Ltd.]. Developed EcoBrass lead-free brass alloy [Former Sampo Shindoh Kogyo Co., Ltd.]
2002 Obtained certification of ISO 9001 at Sakai Plant
2003 Obtained the ISO 14001 certification at Wakamatsu Plant [Former Mitsubishi Shindoh Co., Ltd.]. Transferred forging business to Sambo Forging Co., Ltd. [Former Sambo Copper Alloy Co., Ltd.]
2004 Commenced production of oxygen-free copper billets and cakes by employing copper melting shaft furnace. Started Copper & Copper Alloy Development Center at Onahama Plant
2005 Installed and started operations of new No. 2 AP Line [Former Sambo Copper Alloy Co., Ltd.]
2006 Became a wholly-owned subsidiary of Mitsubishi Materials Corporation [Former Mitsubishi Shindoh Co., Ltd.]
2007 Became a wholly-owned subsidiary of Mitsubishi Materials Corporation [Former Sambo Copper Alloy Co., Ltd.]
2008 Established the new integrated company, Mitsubishi Shindoh Co., Ltd., through the merger of the two companies
2010 Installed and started operation of New Rolling Facilities in Sambo Plant. Established Qingdao Ecobrass Co., Ltd. in Qingdao, China
2013 Commenced production of copper alloy wires made with ROX®
2015 Made Amagasaki Electric Wire a subsidiary
2017 Acquired the Special Products Division of the Luvata Group, which specializes in processed copper products